What is the difference between desktop mounter and large foreign mounter?

How to improve the SMT mounting machine placement production efficiency, is a lot of SMT mounting machine industry are concerned about the problem.

The mounter is used to achieve high speed, high precision, fully automatic to put on the components of the equipment, is the whole SMT production in the most critical, the most complex equipment. It is in the case of not causing any damage to the device and the base board, stable, fast, complete and correct absorption of the device, and fast and accurate placement of the device in the designated position. At present, many domestic small and medium-sized enterprises are affected by the economy, production scale and other factors, the demand for desktop type, economic type, high mounting accuracy of the mounter is larger.

And the current placement machine products, especially desktop type placement machine, many are lack of vision system and the use of open-loop control mechanical system deficiencies, so it is difficult to ensure stable high placement accuracy. And the core part of the placement machine lies in. 

1、High speed and high precision motion control technology.

2、Visual technology.

 3、Software technology. 

To realize the high precision placement, the mounter must have the precision placement mechanism as the foundation. And the motion control system is the core part of the mounter, precision control has a great influence on the whole machine. The production efficiency of the placement machine, the most direct and effective way is the core part of SMT placement design - motion control system, optimization. 

For this reason, flag intelligent for SMT placement machine specially developed a set of vision, dispensing, placement in one set of visual dispensing placement system, directly solve the most core problems of the placement machine, that is, the use of PC + motion control card + vision system + software, to assist enterprises SMT placement machine optimization and upgrading.

Working principle. 

The robot with suction nozzle installed, with the assistance of vision system, picks up the disorderly chips on the loading table one by one, places them precisely on the smelter and arranges them. The high precision robot with vision positioning system realizes high precision posting. 

In addition to this motion control system, there are some reasons that affect the SMT mounter's placement production efficiency as follows.

1、The wear and tear of suction nozzle. 

2, drive part wear or feeder deformation.

 3、Failure of mounter detection system.

 4、SMT mounter device braiding bad. 

In addition, SMT mounter for regular inspection and maintenance is also to ensure that give full play to its efficacy one of the strong guarantee. Therefore, always adhere to the regular scientific inspection and maintenance of the equipment, so that the equipment in good condition.